
Each
bulk material is different and the differences are
vital to understanding the handling requirements
of the material. A material that is transferred in
a Dilute-Phase system must be mixed with the conveying
gas to be freely airborne. The velocity of the material
in the air stream is the "saltation" velocity. The
saltation velocity is unique to the particular material
characteristics, such as bulk density, particle size
and other factors.
Conveying well below the saltation velocity in the Dense-Phase regime will avoid the high material velocity that causes particle degradation or system wear. It also allows the transfer of lumpy or large materials that could not realistically achieve a saltation velocity in a pipeline.
Other
advantages of Dense-Phase conveying are the avoidance
of segregation of a mixture comprising various particles
sizes and particle densities.
Low velocity of materials also provides considerable energy savings because there is no need to achieve the saltation velocity. The velocity differences are considerable depending on the material and very significant and Macawber retains a data bank of material characterizations to support their specialization in this field of modern bulk materials handling.
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